Injection molds: steering wheel

The combination of manufacturing methods: Model construction, electrolysis and tool engineering enable the creation of galvanic tools. Modelling technology is based on the galvanic manufacturing process. This is where  CAD and traditional modelling come in to use.

The positive model is coated with a 2-8 mm thick nickel plating during the electrolysis process. The surface represents the final shape. The rear of the galvano is controlled by selective measures taken during the process. This produces a defined material thickness over the entire tool surface. The result of this electrolytic manufacturing method is a dimensional stable galvanic mold, which in conjunction with a suitable mold carrier can withstand the highest manufacturing loads.

The last Step is to produce a durable joint between the shell and the mold carrier.

For a larger illustration please click on the pictures.